Cooker Hydrolyzer

A hydrolyzer is a device used for feather processing, which is mainly used to hydrolyze feathers to extract proteins and other valuable components from them.

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Cooker Hydrolyzer

Advantages

Raw materials into the hydrolyzer, seal the lid so that the temperature inside the tank reaches 140 degrees, in order to kill Escherichia  coli, to break the keratin molecules, the working pressure reaches 0.3MPa-0.45MPA after keeping 15 minutes, discharging the steam in the tank.

The main design of the feather hydrolyzed

Tank: A tank is a sealed container made of heat and pressure resistant materials to withstand the effects of heat and pressure.

Heating System: The heating system is used to provide high temperatures (135 to 200 degrees) and uses steam to heat the tank. The high temperature helps to accelerate the hydrolysis reaction.

Pressure control system: The pressure control system is used to control the pressure inside the tank to ensure that proper pressure conditions (0.5~0.7MPa) are maintained during the hydrolysis process.

This helps to improve hydrolysis efficiency and product quality.

The application of feather hydrolysis tank is mainly focused on the feed industry. In the feed industry, hydrolyzed feathers can be used as a high protein feed additive for improving the nutritional value of animals.

When using feather hydrolysis tank, the temperature, time and pressure of hydrolysis should be controlled to ensure the effect of hydrolysis reaction and product quality. At the same time, it is also necessary to carry out the treatment of waste liquid and waste gas in order to avoid pollution to the environment.

Advantages:

Extraction of valuable components: Feathers are rich in proteins and other valuable components, which can be effectively extracted through the treatment of hydrolysis tanks.

These extracted components can be used as feed additives to improve the nutritional value of the product.

Resource utilization: Feathers are often a by-product or waste product that can be converted into a useful product through treatment in a hydrolysis tank.

This helps to increase the efficiency of resource utilization and reduce waste.

Improve product quality: the protein of feather meal made from hydrolyzed feathers can be broken down into smaller peptide chains and amino acids, which

This improves the availability and digestibility of the protein. This makes hydrolyzed feather meal a high-quality protein source that can be used in animal feed and aquatic feed.

It can be used in animal feed and aquaculture applications.

Improve production efficiency: Feather hydrolysis tanks usually have an automated control system, which allows precise control of parameters such as temperature, time and pressure.

Improve the efficiency and stability of the hydrolysis reaction. This helps to improve productivity and product consistency.

Feather hydrolyzer is a kind of equipment used for feather treatment, by hydrolyzing the proteins in feathers, valuable components can be extracted, it has an important role in improving product quality and resource utilization.

Model:

modelInner diameterφmmlength mmVolume m3power kwHeat exchange area㎡Gas consumption kg/hShipping dimensions mmShipping Weight kg
CZSJ-1400-61400450063727.8600-8007900*1760*210011000
CZSJ-1600-81600500085538.11200-14008710*1950*215016500
CZSJ-1800-1218006000125555.91400-19009000*2450*242022500
CZSJ-1800-1418007000145562.81600-200010120*2500*244026000

Improve the efficiency and stability of the hydrolysis reaction. This helps to improve productivity and product consistency.

Feather hydrolyzer is a kind of equipment used for feather treatment, by hydrolyzing the proteins in feathers, valuable components can be extracted, it has an important role in improving product quality and resource utilization.

Principle of operation

Raw materials into the hydrolyzer, seal the lid so that the temperature inside the tank reaches 140 degrees, in order to kill Escherichia  coli, to break the keratin molecules, the working pressure reaches 0.3MPa-0.45MPA after keeping 15 minutes, discharging the steam in the tank.

The main design of the feather hydrolyzer

  • Tank: A tank is a sealed container made of heat and pressure resistant materials to withstand the effects of heat and pressure.
  • Heating System: The heating system is used to provide high temperatures (135 to 200 degrees) and uses steam to heat the tank. The high temperature helps to accelerate the hydrolysis reaction.
  • Pressure control system: The pressure control system is used to control the pressure inside the tank to ensure that proper pressure conditions (0.5~0.7MPa) are maintained during the hydrolysis process.
  • This helps to improve hydrolysis efficiency and product quality: The application of feather hydrolysis tank is mainly focused on the feed industry. In the feed industry, hydrolyzed feathers can be used as a high protein feed additive for improving the nutritional value of animals.

 

When using feather hydrolysis tank, the temperature, time and pressure of hydrolysis should be controlled to ensure the effect of hydrolysis reaction and product quality. At the same time, it is also necessary to carry out the treatment of waste liquid and waste gas in order to avoid pollution to the environment.